Masuko Recycling Mobile waste recycling system
The continuous advancement in the waste recycling industry has become a necessity in order to serve the demand for the need to reuse a wide range of waste materials in order to expand the material’s life span. In every area, there are waste materials typical for the region that can pose a problem to recycle or store. To solve this problem a complex system has been created whereby the regional waste materials can be processed locally according to procedures appropriate to that waste material. This means that green concrete can be produced immediately with a patented procedure using special additives. This, as mentioned previously, may be used as substructure of streets and highways, pavement, noise insulated walls, bicycle path, concrete slabs, or any kind of concrete. The above technology may also be used by mixing a variety of different waste materials.
EQUIPMENTS
Industrial shredders
Larger particles of waste material ground to smaller particles in a machine. This grinding process provides a more even and therefore more manageable material. This procedure is mainly designed for the break-down of waste materials, such as small furniture, wooden or cardboard boxes.
Tube type washes – if needed
Washing and cleaning is the procedure whereby surface contamination is being removed. It makes recycling easier. Polluting particles are liquidified: dissolve, dispergate, emulgate. The liquid is mostly water, water solution, but can be organic dissolvent. The chemical solutions or organic dissolvents’ quality is chosen according to the type of the waste material or the characteristics of pollution, and the cleansing grade of the solvent. The efficacy of the procedure can be improved with chemicals (eg. water-softener, moisteners, emulsifiers and dispersives), also cleansing medium temperature is raised. The procedure of washing contains several phases, which are different from each other depending on the chemical components of the washing liquid, the percentage of solid and liquid material, and the temperature.
Mobile neutralization equipment – if needed, to remove biological pollution
Naturally degradable waste materials, sludge and the processing of other organic waste with the aid of aerob termophilic fermentation. The EWA fermentor consists of an insulated working area, a diffusor used for intensive ventilation of the content and a system used for rotating the base content. This consists of a segmented flooring and trough conveyer placed in the inner circumference of the fermentor furthermore to an integrated internal and external storage. All the technological stages are part of the 40 feet long container. (All in one.) Temperature of the contect exceeds 70°C, gradual denaturation of the proteins take place. High temperature in the content causes inactivation of the germs and pathogens (virus, bacterium, fermentive bacterium, hyphomycetes, vermicules) at a definite time length. This procedure is called the aerob termophilic stabilization and sanitization of the content. Due to the high temperature, the number of microorganisms, and the blastogenesis of the seeds of glumaceae decrease. Under 50°C, continuous fermentation, and the intensive ventilation of the content the so called biological post dehydration is facilitated. Capacity: 35 m3 / 72hours.
Small, automated concrete mixer
Varied capacity (1 – 5 m3) concrete mixer. Concrete is made easily and fast from waste on the spot.
Concrete pump, it can be attached to the concrete mixer – if needed
This technology does not demand neither washing nor neutralization because the ready-made concrete – due to the special additives – encloses the content (waste particles). Therefore pollution cannot leak out, and the rain water or the ground water cannot wash out anything.